Alicona µCMM
10 questions on the 1st purely optical coordinate measuring machine µCMM
Based on the technology of focus variation, the optical coordinate measuring system µCMM combines advantages of tactile coordinate measuring technology and non-contact surface measurement. Complex component geometries with the smallest tolerances are easily accessible and can be measured with the highest accuracy using only one sensor.
THESE 10 QUESTIONS ANSWER HOW IT'S DONE
#1 What is so special about this CMM machine?
µCMM is the 1st optical coordinate measuring system that enables the measurement of dimension, position, shape and roughness with the highest accuracy using just one sensor. µCMM offers high accuracy over the entire measuring volume 310 x 310 x 310 mm including high measuring point density, which, in addition to dimensional metrology also achieves roughness measurement according to ISO 4287/88 (Ra, Rq, Rz...) and ISO 25178 (Sa, Sq, Sz...). No other available tactile or multi sensor coordinate measuring system can measure both shape and roughness of components with just one sensor.
#2 How accurate is CMM?
The length measuring deviation remains below E=(0.8+L/600) µm in the entire measuring volume and conforms to ISO 10360. The high measuring point density, even over longer distances, enables the measurement of the smallest component tolerances and the precise determination of the position of these individual measurements in relation to each other. This means that it is no longer necessary to measure the entire component optically. Only those surface details that are relevant need to be measured. This speeds up overall measurement times.
3D measurement of a drill with µCMM. Only relevant areas are measured, it is not necessary to measure the entire part.
#3 How can the accuracy of the CMM machine be verified?
Two calibration standards verify the accuracy of the µCMM coordinate measuring system. The µCMM CalibrationTool, made of Invar steel and calibrated by DAkkS (Germany), is designed to measure and verify larger distances. It shows calibrated sphere distances of (mm) 10, 50, 100, 200, 300, 400. The Advanced µCMM CalibrationTool, calibrated by METAS (Switzerland), is used to verify smaller distances and shape deviations.
Advanced µCMM CalibrationTool for verification of distances and shape deviations.
#4 How easy is CMM to use?
µCMM offers simple, intuitive operation, even for several users, e.g. in a production environment. The control runs i.e. via a specially developed ergonomic controller with multi-touch screen. Depending on the task, only the information necessary for the operator is displayed. When teaching-in a measuring task, this is the measurement field; when changing objective lenses, it is the available lenses. In addition, different speed modes allow either fast rough positioning or focusing on the component detail to be measured.
The ergonomic controller of the µCMM has a touch screen including Live-View.
#5 Is there a software that helps me to plan the measurement strategy?
Yes! The new µCMM operating software "MetMax" decides on the basis of intelligent algorithms how to measure in order to obtain an optimal measurement result. This means that users no longer need to overthink their measurement strategy. Once the CAD data set for a component is loaded and aligned, operators can use a simple click to select which GD&T or PMI (Product Manufacturing Information) parameters to measure. MetMaX automatically configures the ideal measurement strategy for an optimized 3D measurement of the part. The software automatically calculates probing directions, tilt, rotation angles, and probing paths in XYZ. Before measurement starts, a virtual simulation ensures a collision-free measurement sequence. The measurement is started by the operator with a click of the mouse and is fully automated. After the 3D measurement is finished, data is automatically analyzed. A reporting system based on Microsoft Word, gives an ok/not ok report.
Measuring systems must not only be able to measure components with the necessary accuracy, but also record and evaluate data at any time and independently of the knowledge or experience of the operator.
#6 Which surfaces and materials can be measured with the optical CMM machine?
Thanks to the "SmartFlash" illumination technology, the µCMM is suitable for matt to smooth, highly polished components. The core of SmartFlash is the modulated illumination during the vertical scanning process. Each individual measuring point is optimally illuminated in order to obtain robust and high-resolution 3D depth data. This means that surface defects can also be measured on smooth surfaces, i.e. glass, below 0.01µm.
The SmartFlash technology enables optimum illumination of each individual measuring point. This means that even very smooth surfaces can be measured.
#7 What hardware components are used?
The XYZ axes use market-leading Zerodur Heidenhain scales with a resolution of 3.9 nm. The accuracy of the axes in combination with the solid granite construction and active temperature compensation also enable use in production. In addition, the stability of the measuring system is increased by the air-bearing axes with wear-free drive (linear drive). Additionally, µCMM includes an automatic objective lens changer rack, which has several advantages over conventional coordinate measuring machines. Stationary magazines, as they are usually used in tactile CMMs or multi-sensor measuring systems, reduce the usable measuring volume. With the µCMM optical coordinate measuring system, the usable measuring volume is identical to the travel volume. Furthermore, µCMM can be extended from 3 to 5 axes by means of an automatic rotation and tilt unit.
µCMM with automatic objective lens changer rack: The sensor automatically selects the correct objective.
#8 What are the advantages of extending the CMM to a 5-axes system?
An automatic rotation and tilt unit "Advanced Real3D Rotation Unit" extends the 3-axes system by a 4th and 5th axis. This opens up automation options for measurements without re-clamping. Also, it increases accessibility to measuring positions on complex components. The rotation unit can be equipped with three jaw, 3R or Erowa clamping systems.
Based on the Real3D technology, the µCMM 3-axes system turns into a 5-axes system.
#9 Does CMM allow full measurement automation?
Yes, in combination with the Automation Manager automation interface µCMM enables the complete automatic measurement and evaluation of components. Measurement programs for both roughness measurement and form measurement can be automated quickly and easily. An administrator defines the necessary measuring programs which are started by a worker (as of example in production) at the push of a button. Selection of the programs to be measured is done via a dropdown menu or a barcode scanner. Further interfaces such as CAD CAM connection enable networking and communication with existing production and quality management systems according to the Smart Manufacturing production concept.
#10 Can the CMM coordinate measuring machine also probe sideways, e.g. to measure holes?
Yes, thanks to µCMM it is for the first time possible to measure holes optically. This is based on the technology "Vertical Focus Probing", an extension of Focus Variation. Vertical Focus Probing is based on the use of a partial light cone. In addition to coaxial light, light from different directions is used. This results in individual light beams diffusely reflected from vertical surfaces being captured again by the lens, making flanks of more than 90° highly resolving, traceable and repeatable measurable. Component features such as holes, bores, reference surfaces, contours, lengths, etc. can thus be measured optically with high accuracy, high resolution and short measuring times..
Left: Reflected light can also be detected through the lens if the slope is steeper than 90°. Right: Measurement of injection nozzles
Are your cutting tools competitive?
The following white-paper shows how optical 3D measurement technology can help to identify ideal tool and machining parameters and thus meet customer requirements.
µCMM Webinar
In this webinar you will learn how dimension, position, shape and roughness of complex geometries can be measured with only one sensor. Furthermore, you will receive information on the latest development of the core technology focus variation - 3D hole measurement.
Gear shaft inspection with the 3D coordinate measuring machine
This report shows measurement results measured with the µCMM - the world's first optical-only 3D CMM. The measuring object is a faulty gear shaft, measured with the µCMM and a rotation unit (Real3D).
